Seamless Rolled Rings & Open Die Forgings

Wagner Radial-Axial Ring Rolling Equipment - Comprised of Rotating King Roll, Mandrel, and Axial Cones

Seamless Rolled Ring 30 in OD x 13 in tall

Hammond & Irving, Inc. is an accomplished ISO 9001:2015-registered supplier of seamless rolled rings and open die forgings, with a special focus on rings and discs. Our roots in the forging industry date back to 1919, and since then we have grown to meet the needs of the worldwide aerospace, bearing, gear, pressure vessel, power transmission and many other markets. We provide an exceptional level of service on jobs of any size, from prototype to high volume, and within short delivery times.

We produce seamless rolled rings of stainless, carbon and alloy steel, and nickel-based alloys. We ring roll up to 65.0” diameter, up to 15.0” height, and 800 lbs. weight. Heavier rings up to 30” height and to 1600 lbs. are made on our hydraulic open die presses, and smaller rings via open die hammers. Our ingenuity enables us to open die forge parts with geometries others find difficult, such as tall sleeves, flat washers and short bar forgings.

Forged rings created on our Wagner 63/63 radial/axial ring rolling mill are very cost effective for orders that range from a single, one-of-a-kind workpiece to large volumes. There is a significant material savings when compared to cut plate, and the process involves only simple tooling. Our ability to produce rolled rings very close to their final shape also reduces machining costs. Additional services include cleaning, rough machining, heat treating, and shot blasting.

As an ISO 9001:2015-certified forging company, we emphasize continuous quality improvement. Our quality analytics include positive material identification (PMI) as well as metallurgical, hardness, and tensile testing. We are a qualified American Bureau of Shipping (ABS) forging facility and operate in compliance with the EU’s Pressure Equipment Directive (PED). Mechanical and metallurgical testing provide accurate analyses to support the needs of every industry.

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Seamless Rolled Rings & Open Die Production Range

Forging Diameter: Up to 65" (1651 mm)

Forging Length: Up to 30" (762 mm)

Forging Weight: Up to 1600 lbs.

Seamless Rolled Rings & Open Die Forgings Capabilities

General Capabilities

Precision Rolled Rings Ring Forgings Disc Forgings: Short Forged Bars
Contract Manufacturing
Custom Forgings

Forging Process

Upsetting Punching Piercing: Mandrel Forging
Preform
Ring Rolling

Open Die Forging Process

Open Die Flat Die Hammered Hand: Hollow
Hydraulic
Press
Rolled Ring

Ring Types

Carbon Rolled Rings Alloy Rolled Rings Stainless Rolled Rings Bearing Alloy Rolled Rings: Specialty Rolled Rings
Steel Rolled Rings
Nickel Base Rolled Rings

Materials

Alloy Alloy Steel Bearing Alloy Carbon Steel Chromium-Nickel-Iron Alloys Chromium-Nickel-Moly Alloys Corrosion Resistant Metals Ferrous High Temperature Alloy Invar Maraging Steel Micro-Alloy: Nickel Base Alloy
Nickel Base Superalloy
Non-Ferrous
Powdered Metal
Rolled Steel
Stainless Steel
Steel
Superalloy
Titanium
Tool Steel
Vanadium Steel

Equipment

Wagner 63/63 Radial/Axial CNC Rolling Mill 1000 ton Erie Forging Press 500 ton Erie Forging Press (3) Open Die Forging Hammers (9) Band Saws: (9) W/S Lathes
Shot Blast
Tumble Blast
(8) Annealing Furnaces

End Applications

Abrasive Grinding Wheels Bearings Blades Clutches Construction Equipment Couplings Drill Components Flanges Food Processing Equipment Gaskets Gears Heat Exchangers Housings Hubs Industrial Collars Industrial Knives & Cutters Machine Tools Manways Mill Rolls Mixers: Paper Mill Components
Plates
Pipe Connectors
Pumps
Refining Equipment
Seals
Shafts
Sleeves
Slitters
Spacers
Tank Components
Transmission Components
Trunnions
Tubes
Tube Sheets
Turbine Components
Valves
Weldless Rings
Wheels
Wind Mill Components

Secondary Forging Processes

Cleaning Rough Machining: Heat Treating
Shot Blasting

Additional Services Provided: Conversion of Supplied Materials
Engineering / Specification Review

Quality / Testing

Positive Material Identification (PMI) Metallurgical Testing: Hardness Testing
Tensile Testing

Production Volume

Job Shop Small Volume Large Volume: Small Parts
Large Parts
Specialty Production Shop

Lead Times Available: Quoted on Job by Job Basis
Rush Services Available

Additional Information

Industry Focus

Aerospace Agriculture Bearing Construction Food Processing Gear Heavy Industrial Equipment Heating/ Conditioning Industrial Tools Marine Medical Mining Military/Defense Nuclear: Oil and Gas
Paper Mills
Pharmaceutical
Pressure Vessel
Power Generation & Transmission
Petrochemical
Railroad
Refining
Renewable Energy
Semiconductor
Stainless Tanks
Steel Mills
Transportation
Wind Power

Industry Standards

ABS - Forging Facility and Process Approval ANSI ASME ASTM AMS: ISO 9001:2015
Mil-Spec
PED
SAE Material Standards

File Formats

AutoCAD (DWG,DWZ) BMP DXF GIF IGES: Inventor (IDW, IPT)
JPG or JPEG
PDF
TIFF
Other formats available upon request.